Services

Top Reasons to Choose Sapphire for Precision Parts

Last Updated on May.11.2025

Sapphire’s unique properties make it an excellent material for demanding industrial applications. Whether you’re designing components for aerospace, optics, or semiconductor manufacturing, single crystal sapphire (Al₂O₃) delivers the reliability and performance needed in harsh environments.

 

 

Custom-machined sapphire part

Custom-machined sapphire part

 

 

 

 

The Advantages of Sapphire (Al₂O₃)

When it comes to high-performance engineering materials, sapphire stands out. It combines exceptional strength, heat resistance, chemical stability, and optical clarity.

Key benefits include:

  • Exceptional Hardness – With a Vickers hardness of 23 GPa, sapphire is highly scratch and wear resistant.

  • Superior Strength – Maintains its mechanical integrity even under high thermal stress.

  • Wide Optical Transmission – Transparent from UV to IR, ideal for lenses and sensor windows.

  • Chemical Inertness – Resists corrosion from acids and alkalis at elevated temperatures.

  • High Thermal Conductivity – Efficiently dissipates heat without warping or deformation.

 

 

Sapphire vs. Fused Silica: What’s the Difference?

While both sapphire and fused silica are known for their purity and optical use, sapphire far exceeds fused silica in mechanical and thermal properties.

  • Sapphire is more than twice as hard.

  • It offers significantly higher flexural strength.

  • It’s more thermally conductive and dimensionally stable under heat.

For extreme environments, sapphire is the superior choice.

 

 

Sapphire glass micro machining

OD: φ8x 5mm(height) (For comparison: A grain of rice)

 

 

 

 

Precision Machining Capabilities

We specialize in custom-machined sapphire parts built to tight tolerances. Whether for optical windows, rods, or complex geometries, we offer:

  • Hole diameters as small as 0.2 mm

  • Hole depths up to 300 mm depending on size

  • Fine grooves and threading (M2 and larger)

  • Plates up to 150 mm diameter, 10 mm thickness

  • Rods up to 50 mm diameter, 200 mm length

 

 

Applications for Sapphire Components

Thanks to its versatility, sapphire is widely used in:

  • Aerospace and defense equipment

  • Semiconductor processing tools

  • Laser optics and infrared windows

  • Medical and scientific instruments

  • Pressure sensors and high-vacuum systems

 

 

Need Custom Sapphire Parts?

If your project demands high durability, optical performance, and chemical resistance, sapphire is the solution.
Contact us today to request a quote or learn more about our sapphire machining services.

 

linkedIn icon    instagram icon